Custom Thermoforming Services

Lower Custom Parts Costs 

Rapid Prototyping 

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Premium Custom Thermoforming

Alpha Plastics is your trusted partner for custom thermoforming services, proudly serving USA and shipping parts to Mexico. With over 100 years of combined experience, we specialize in delivering high-quality parts through a variety of processes tailored to meet your needs. Our services include:


  • Full plastic thermoforming
  • Vacuum forming
  • Pressure forming
  • Drape forming
  • Free forming


Contact us today to learn more about how our services can benefit your business.


The Need for Custom Thermoforming Services

When it comes to producing high-quality plastic parts, the right thermoforming service is crucial. Our custom solutions ensure accuracy and efficiency for all your production needs. Here’s why you might need our services:


  • Precise and efficient production
  • Short- and long-run production capabilities
  • Expertise in both Tier I and Tier II O.E.M. supply
  • Specialization in difficult parts
  • Utilization of process benefits to ensure top quality


Reach out to us to discuss how our custom thermoforming services can meet your specific requirements.


Exceptional Benefits of Choosing Alpha Plastics

Alpha Plastics offers numerous benefits that make us the preferred choice for custom thermoforming services. Businesses rely on us for our exceptional quality and customer service. Here’s what we bring to the table:



  • High-quality parts
  • Quick turnaround times
  • Lower custom parts costs
  • Reliable customer service
  • Rapid prototyping
  • Family, veteran-owned business
  • Free estimates
  • Manufacturing expertise


Get in touch with us today to experience these benefits for yourself.


Get in Touch with Alpha Plastics

Ready to take advantage of our custom thermoforming services? Contact Alpha Plastics to discuss your project requirements and get your free estimate. We look forward to providing you with the highest quality parts and exceptional customer service.

  • Thermoforming Specifications

    General Capabilities: Contract manufacturing, Tier I and Tier II O.E.M. suppliers


    Length: Max 5 ft or 1524 mm


    Width: Max 8 ft or 2438.4 mm


    Draw: Max 30 in or 762 mm


    Thickness (Base Material)

    Min: .010 in or .254 mm

    Max: .450 in or 11.43 mm

    Tolerance: (+/-) ±.010 in


    Material Suppliers: Futurex, Kleerdex, Primex, Spartech


    Materials: ABS (standard and fire retardant), acrylics, coextruded materials, polycarbonate, polyethylene, polystyrene, PVC


    Molding Process: Drape forming, free forming, pressure forming, vacuum forming


    Equipment Capabilities: Automated and manual


    Production Volume: Prototype, short-run, long-run, production capabilities


    Quality Process Control: In-process inspection, final inspections, first articles, production part approval process (PPAP)


    Efficiency: Lean manufacturing practices


    Industry Focus: Aerospace, agricultural, automotive, electronic, food, lawn and garden, lighting, marine, medical, motorcycle, packaging


    (We can handle a large range of industries - if you don't see yours, please inquire)


    Intended Application: ATV components, automotive interior components, reproduction parts, drip pans, electronic enclosures food equipment, P.O.P. displays, snowmobile components, vending machine components


    Industry Standards:

    • ANSI - American National Standards Institute
    • ASTM - American Society for Testing and Materials
    • BAE Systems Standards
    • CE - The CE mark (officially CE marking) is a mandatory conformity
    • mark on many products placed on the single market in the European
    • Economic Area (EEA)
    • FAA - Federal Aviation Administration
    • FAR - Federal Aviation Regulations
    • FDA - Food And Drug Administration
    • ISO - International Organization for Standardization
    • Mil-Spec - Military Specifications
    • RoHS - Restriction Of Hazardous Substances (Compliant)
    • UL - Underwriters Laboratories

    File Formats:

    • AutoCAD (DWG)
    • BMP - Bit Mapped Graphics
    • DXF - Drawing Interchange Format or Drawing Exchange Format
    • GIF - Graphics Interchange Format
    • IGES - Initial Graphics Exchange Specification, ANSI file format.
    • Inventor (IDW, IPT)
    • JPG or JEPG - Joint Photographic Experts Group
    • PDF - Portable Document Format
    • Pro-E or Pro/Engineer (DRW, PRT, XPR)
    • SolidWorks (SLDPRT, SLDDRW, SLDDRT)
    • STEP - Standard for the Exchange of Product Model data
    • TIFF - Tagged Image File Format

Reviews

100+ Years of Combined Experience in Plastics

Call us today for a free estimate.

(763) 786-6940

(763) 786-6940

Material Supplier

  • Sekisui
  • Primex
  • Spartech
  • Futurex